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The Kasawari Gas Development Project marks a major milestone in Malaysia’s offshore energy landscape, with the Central Processing Platform standing as the heaviest of its kind ever constructed in the country.
As part of this development, KLAY EnerSol contributed to the installation of Passive Fire Protection (PFP) jackets and cold aerogel insulation across selected critical equipment. The scope involved navigating tight spatial constraints, strict safety requirements, and the complexities of both onshore fabrication and offshore installation.
This project highlights the role of engineered insulation and fire protection solutions in supporting safer operations and reliable performance in demanding offshore environments.
KLAY EnerSol’s involvement in the Kasawari Project centred on delivering engineered Passive Fire Protection (PFP) jackets for critical equipment operating in a highly constrained offshore environment. Each system was designed to meet stringent fire safety requirements while accommodating tight spatial limitations, structural weight considerations, and the need for removable insulation to support ongoing maintenance access.
Through detailed engineering, 3D site scanning, and customised fabrication, the PFP jackets were tailored to fit complex equipment geometries, ensuring reliable fire resistance without compromising accessibility or performance.
In addition to fire protection, KLAY EnerSol implemented cold aerogel insulation solutions for selected low-temperature equipment to maintain process stability and minimise heat ingress. These systems were designed to deliver high thermal efficiency while preventing condensation and moisture-related risks in offshore conditions.
From onshore fabrication to offshore installation, careful coordination and strict quality control ensured precise fitment and long-term performance, supporting safe and reliable operations across the platform.
